---
title: Case Studies
description: See how our engineering and extrusion expertise solve real-world challenges across diverse industries and applications.
---

[Logo](https://www.engineeredprofiles.com/?hsLang=en)

- [Plastic Manufacturing](https://www.engineeredprofiles.com/case-studies#)
  
  [Back](https://www.engineeredprofiles.com/case-studies#)
  
  ## Plastic Manufacturing
  
  
  
  ### Design
  
    - [ Design Engineering ](https://www.engineeredprofiles.com/design-engineering?hsLang=en)
    - [ Rapid Prototyping ](https://www.engineeredprofiles.com/rapid-prototyping?hsLang=en)
  
  
  ### Manufacturing
  
    - [ Plastic Extrusion ](https://www.engineeredprofiles.com/plastic-extrusion?hsLang=en)
    - [ Multi-Core Extrusion ](https://www.engineeredprofiles.com/multi-core-extrusion?hsLang=en)
    - [ Custom Manufactured Plastics ](https://www.engineeredprofiles.com/custom-manufactured-plastics?hsLang=en)
    - [ In-House Tooling ](https://www.engineeredprofiles.com/in-house-tooling?hsLang=en)
    - [ Custom Finishing Operations ](https://www.engineeredprofiles.com/custom-finishing-operations?hsLang=en)
    - [ Just-in-Time Manufacturing ](https://www.engineeredprofiles.com/just-in-time-manufacturing?hsLang=en)
  
  
  ### Supply Chain
  
    - [ Supply Chain Models ](https://www.engineeredprofiles.com/supply-chain-models?hsLang=en)
    - [ Supplier Partnerships ](https://www.engineeredprofiles.com/supplier-partnerships?hsLang=en)
- [Industries](https://www.engineeredprofiles.com/case-studies#)
  
  [Back](https://www.engineeredprofiles.com/case-studies#)
  
  ## Industries
  
  
  
  ### Solutions for
  
    - [ Agriculture ](https://www.engineeredprofiles.com/agriculture?hsLang=en)
    - [ Building Products ](https://www.engineeredprofiles.com/building-products?hsLang=en)
    - [ Energy ](https://www.engineeredprofiles.com/energy?hsLang=en)
    - [ Freight & Shipping ](https://www.engineeredprofiles.com/freight-shipping?hsLang=en)
    - [ HVAC & Filtration ](https://www.engineeredprofiles.com/hvac-filtration?hsLang=en)
  
  
  
  
    - [ Outdoor Living ](https://www.engineeredprofiles.com/outdoor-living?hsLang=en)
    - [ Refrigeration ](https://www.engineeredprofiles.com/refrigeration?hsLang=en)
    - [ Retail & Commercial Fixtures ](https://www.engineeredprofiles.com/retail-commercial?hsLang=en)
    - [ Technology & Communications ](https://www.engineeredprofiles.com/technology-communications?hsLang=en)
  
  
  ![Industries](https://www.engineeredprofiles.com/hubfs/Plastic%20Extruded%20Part%20Manufacturer.jpeg)
- [Resources](https://www.engineeredprofiles.com/case-studies#)
  
  [Back](https://www.engineeredprofiles.com/case-studies#)
  
  ## Resources
  
  
  
  ### Explore
  
    - [ Materials Guide ](https://www.engineeredprofiles.com/materials-guide?hsLang=en)
    - [ Case Studies ](https://www.engineeredprofiles.com/case-studies)
    - [ Insights ](https://www.engineeredprofiles.com/insights?hsLang=en)
    - [ Downloads ](https://www.engineeredprofiles.com/downloads?hsLang=en)
    - [ Design FAQs ](https://www.engineeredprofiles.com/design-faq?hsLang=en)
  
  
  ![Resources](https://www.engineeredprofiles.com/hubfs/Extrusion%20Profiles.jpeg)
- [Company](https://www.engineeredprofiles.com/case-studies#)
  
  [Back](https://www.engineeredprofiles.com/case-studies#)
  
  ## Company
  
  
  
  
  
    - [ About Us ](https://www.engineeredprofiles.com/about-us?hsLang=en)
    - [ News & Updates ](https://www.engineeredprofiles.com/insights?hsLang=en)
    - [ Events & Tradeshows ](https://www.engineeredprofiles.com/events-tradeshows?hsLang=en)
    - [ Careers ](https://www.engineeredprofiles.com/career-opportunities?hsLang=en)
    - [ Contact ](https://www.engineeredprofiles.com/contact-us?hsLang=en)
  
  
  ![Company](https://www.engineeredprofiles.com/hubfs/Plastic%20Manufacturer%20Ohio.jpeg)

[Request a Quote](https://www.engineeredprofiles.com/case-studies#)

[ Request a Quote ](https://www.engineeredprofiles.com/request-a-quote?hsLang=en)

 Resources

# Case Studies

Agriculture

## Accelerating Product Development Through Rapid Prototyping and 3D Printing

Using rapid prototyping and 3D printing, Engineered Profiles helped a customer validate a new extrusion design in record time. By producing a proof of concept overnight, 90% of the design and approval process was completed before tooling—reducing risk, speeding development, and ensuring a successful market launch.

[View Case Study](https://www.engineeredprofiles.com/case-studies/rapid-prototyping?hsLang=en)

Energy

## Streamlining Spraydown’s Aero Guard System Through Innovative Extrusion Design

Engineered Profiles reimagined the Spraydown aero guard system, cutting component count from 150 to 30 through an innovative notched pin extrusion design. The solution reduced assembly time, lowered production costs, and helped reshore manufacturing to the U.S. while improving fuel efficiency and safety performance.

[View Case Study](https://www.engineeredprofiles.com/case-studies/part-redesign?hsLang=en)

Supply Chain

## Strengthening Supply Chain Efficiency Through Real-Time Data Integration

Engineered Profiles improved a customer’s supply chain efficiency by integrating directly with their ERP system for near real-time demand visibility. The solution reduced stockouts to nearly zero, lowered inventory costs, and eliminated manual scheduling through automated data-driven production planning.

[View Case Study](https://www.engineeredprofiles.com/case-studies/engineering-a-better-supply-chain?hsLang=en)

General

## Achieving Tight Tolerances for Precision Medical Components

Engineered Profiles helped a medical device manufacturer meet extreme tolerance requirements by integrating precision cutting directly into the extrusion line. Using non-contact measurement and advanced algorithms, EP achieved accuracy within one-thousandth of an inch—reducing cost, improving efficiency, and exceeding quality standards.

[View Case Study](https://www.engineeredprofiles.com/case-studies/tight-tolerances-medical-components?hsLang=en)

Freight & Shipping

## Innovating Surface Decoration for Seamless Ceiling Integration

Engineered Profiles developed a first-of-its-kind inline spray texturing process that gave ceiling divider extrusions a true 3D surface finish. The breakthrough allowed prefabricated home manufacturers to blend dividers seamlessly with ceiling panels—eliminating secondary finishing and achieving a premium, unified look.

[View Case Study](https://www.engineeredprofiles.com/case-studies/decorating-ceiling?hsLang=en)

 Contact Us

## We manufacture **success**. **Request** a quote.

[ Request a Quote ](https://www.engineeredprofiles.com/request-a-quote?hsLang=en)

![Engineering Profiles](https://www.engineeredprofiles.com/hubfs/raw_assets/public/EP_2025_Theme/images/logo-white.svg) 

[614-754-3700](tel:614-754-3700)

 2141 Fairwood Ave.  
Columbus, OH 43207

[**LinkedIn](https://www.linkedin.com/company/engineered-profiles-llc-dba-crane-plastics-llc/) [**Facebook](https://www.facebook.com/EngineeredProfilesLLC/)

Manufacturing

- [ Plastic Extrusion ](https://www.engineeredprofiles.com/plastic-extrusion?hsLang=en)
- [ Multi-Core Extrusion ](https://www.engineeredprofiles.com/multi-core-extrusion?hsLang=en)
- [ Custom Manufactured Plastics ](https://www.engineeredprofiles.com/custom-manufactured-plastics?hsLang=en)
- [ In-House Tooling ](https://www.engineeredprofiles.com/in-house-tooling?hsLang=en)
- [ Custom Finishing Operations ](https://www.engineeredprofiles.com/custom-finishing-operations?hsLang=en)
- [ Just-in-Time Manufacturing ](https://www.engineeredprofiles.com/just-in-time-manufacturing?hsLang=en)

Design

- [ Design Engineering ](https://www.engineeredprofiles.com/design-engineering?hsLang=en)
- [ Rapid Prototyping ](https://www.engineeredprofiles.com/rapid-prototyping?hsLang=en)

Supply Chain

- [ Supply Chain Models ](https://www.engineeredprofiles.com/supply-chain-models?hsLang=en)
- [ Supplier Partnerships ](https://www.engineeredprofiles.com/supplier-partnerships?hsLang=en)

Industries

- [ Agriculture ](https://www.engineeredprofiles.com/agriculture?hsLang=en)
- [ Building Products ](https://www.engineeredprofiles.com/building-products?hsLang=en)
- [ Energy ](https://www.engineeredprofiles.com/energy?hsLang=en)
- [ Freight & Shipping ](https://www.engineeredprofiles.com/freight-shipping?hsLang=en)
- [ HVAC & Filtration ](https://www.engineeredprofiles.com/hvac-filtration?hsLang=en)
- [ Outdoor Living ](https://www.engineeredprofiles.com/outdoor-living?hsLang=en)
- [ Refrigeration ](https://www.engineeredprofiles.com/refrigeration?hsLang=en)
- [ Retail & Commercial Fixtures ](https://www.engineeredprofiles.com/retail-commercial?hsLang=en)
- [ Technology & Communications ](https://www.engineeredprofiles.com/technology-communications?hsLang=en)

Company

- [ About Us ](https://www.engineeredprofiles.com/about-us?hsLang=en)
- [ News ](https://www.engineeredprofiles.com/insights?hsLang=en)
- [ Events & Tradeshows ](https://www.engineeredprofiles.com/events-tradeshows?hsLang=en)
- [ Case Studies ](https://www.engineeredprofiles.com/case-studies)
- [ Materials Guide ](https://www.engineeredprofiles.com/materials-guide?hsLang=en)
- [ Careers ](https://www.engineeredprofiles.com/career-opportunities?hsLang=en)
- [ Contact Us ](https://www.engineeredprofiles.com/contact-us?hsLang=en)

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