Case Studies
Accelerating Product Development Through Rapid Prototyping and 3D Printing
Using rapid prototyping and 3D printing, Engineered Profiles helped a customer validate a new extrusion design in record time. By producing a proof of concept overnight, 90% of the design and approval process was completed before tooling—reducing risk, speeding development, and ensuring a successful market launch.
View Case StudyStreamlining Spraydown’s Aero Guard System Through Innovative Extrusion Design
Engineered Profiles reimagined the Spraydown aero guard system, cutting component count from 150 to 30 through an innovative notched pin extrusion design. The solution reduced assembly time, lowered production costs, and helped reshore manufacturing to the U.S. while improving fuel efficiency and safety performance.
View Case StudyStrengthening Supply Chain Efficiency Through Real-Time Data Integration
Engineered Profiles improved a customer’s supply chain efficiency by integrating directly with their ERP system for near real-time demand visibility. The solution reduced stockouts to nearly zero, lowered inventory costs, and eliminated manual scheduling through automated data-driven production planning.
View Case StudyAchieving Tight Tolerances for Precision Medical Components
Engineered Profiles helped a medical device manufacturer meet extreme tolerance requirements by integrating precision cutting directly into the extrusion line. Using non-contact measurement and advanced algorithms, EP achieved accuracy within one-thousandth of an inch—reducing cost, improving efficiency, and exceeding quality standards.
View Case StudyInnovating Surface Decoration for Seamless Ceiling Integration
Engineered Profiles developed a first-of-its-kind inline spray texturing process that gave ceiling divider extrusions a true 3D surface finish. The breakthrough allowed prefabricated home manufacturers to blend dividers seamlessly with ceiling panels—eliminating secondary finishing and achieving a premium, unified look.
View Case Study