Plastic Manufacturing

Custom Manufactured Plastics

Custom plastic solutions designed and engineered to meet the unique requirements of your application

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custom-plastic-manufacturing
Custom tooling and profile engineering

Built for your specifications

Standard parts don’t always meet performance demands. Our custom manufacturing capabilities allow us to shape plastics to fit unique dimensions, functional conditions, and strict industry requirements. From specialty profiles to complex assemblies, every component is built to match the exact needs of the application.

 

Key Capabilities:

  • Custom tooling and profile engineering
  • Wide selection of thermoplastics and engineered resins
  • Complex geometries, multi-material, and multi-core designs
  • Reinforcement, finishes, and surface treatments
  • Scalable production for prototype and high-volume runs

Why partner with us for your custom manufacturing needs?

Custom plastic extrusion is at the core of what we do, but it’s how we approach every project – with precision, reliability, and collaboration – that makes us different.

No two projects are the same. Engineered Profiles specializes in creating highly customized plastic extrusions – from profiles and tubing to multi-feature and multi-layer designs, all manufactured to exact specifications for their intended use.

With more than 75 years of experience in plastic extrusion, Engineered Profiles has built a reputation for reliability and innovation. Our depth of expertise allows us to manage complex requirements, adapt to industry changes, and deliver solutions that perform where standard parts cannot.

Engineered Profiles operates two U.S.-based facilities designed for efficiency and scale. Our 350,000 sq. ft. Columbus plant houses 42 extrusion lines, while our 93,000 sq. ft. Ironton facility adds another 12 lines of capacity. This capacity allows us to produce everything from simple profiles to complex, multi-layer extrusions with precision, consistency, and speed.

At Engineered Profiles, our engineering and tooling teams work side by side with production to shorten lead times and improve accuracy. By keeping tooling development and adjustments in-house, we minimize downtime, accelerate changes, and give customers a faster path from concept to final production.

Quality is built into every extrusion we produce. Engineered Profiles follows rigorous standards and testing to ensure consistency, durability, and performance. From raw materials to finished profiles, our focus on quality gives customers the confidence that every part will perform as intended in the field.

Engineered Profiles operates 24/7, 365 days a year to keep projects on schedule. From single-run prototypes to high-volume production, our facilities adapt to meet project requirements without sacrificing quality. This flexibility allows us to respond quickly, scale efficiently, and ensure a reliable supply for every customer.

Because we are centrally located in the Midwest and operate around the clock, Engineered Profiles delivers with shorter transit times and fewer disruptions. Our logistics network keeps projects supplied and customers confident that every order will arrive on time.

At Engineered Profiles, collaboration is built into how we work. Our teams partner with customers early in the process to recommend materials, refine designs, and optimize production. By solving challenges upfront, we help ensure every custom extrusion is engineered for performance, reliability, and long-term value.
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