Plastic Manufacturing

Multi-Core Extrusion 

(mcX® Technology)

Engineered multi-core profiles deliver integrated functionality in one extrusion, improving reliability and cutting assembly time.

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Plastic Extrusion in Technology Communications
mcX-Technology

Multiple functions in one seamless solution

mcX® technology is Engineered Profiles’ patented multi-core extrusion process that combines multiple materials and layers into a single profile. By engineering functionality where it matters most, we help manufacturers achieve greater durability, smoother finishes, and cost efficiency compared to traditional single-material extrusion.

 

Proven Performance

Unlike conventional extrusion methods, mcX® Technology delivers superior results across critical measures. Testing shows that mcX profiles maintain dramatically lower shrinkage under high heat, offer greater dimensional stability with lower thermal expansion, and withstand repeated thermal cycling up to 230°F without compromising strength or surface quality.

 

Durability in Harsh Conditions

Key mcX® Capabilities

As a leader in extrusion technology, our multi-core services include:

  • Complex multi-channel profiles

  • Precise lumen and cavity alignment

  • Integrated reinforcement and wire pathways

  • Consistent wall thickness for dimensional stability

  • UV- and heat-resistant outer layers for durability

  • Wide range of thermoplastics and engineered resins

  • Scalable production from prototype to high-volume runs

Multi-Core Plastic Extrusion

Applications

Our mcX®  technology supports performance-driven solutions across many industries:

Agriculture

Durable housings, irrigation channels, and fluid transfer lines

Building Products

Structural trim, siding, and insulation with superior impact resistance and surface finish

Energy

Conduits and protective profiles for solar, wind, and high-heat electrical systems

Freight & Shipping

Lightweight reinforced parts for pallets, protective corner guards, and load securing systems

HVAC & Refrigeration

Multi-channel conduits for airflow, cooling, and refrigerant line management

Outdoor Living

Weather-resistant profiles for decking, fencing, and outdoor furniture

Retail

Structural components for shelving, displays and protective housings

Technology

Wire and cable management systems, jacketing, and partitioned channels for signal integrity

Automotive & Industrial

Lightweight yet strong, multi-layer profiles for demanding environments

Extrusion Line

The Engineered Profiles Advantage

With our patented mcX® Technology, you don’t have to choose between strength, aesthetics, or cost. By consolidating multiple functions into a single, reliable component, we help reduce assembly costs, improve product performance, and streamline your supply chain.

Backed by U.S.-based manufacturing, you get shorter lead times, tighter quality control, and responsive support—keeping your projects on track from prototype through production.

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We manufacture success. Request a quote.

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